The Challenge: The “Banana Effect”
A leader in Real-Time Linux Computing required a 19-inch long equipment nameplate for a rackmount server bezel. Previous suppliers used standard die-casting, resulting in warping (the “Banana Effect”). Additionally, the heat from the server chassis caused standard adhesives to fail.
The Solution: Extrusion & Mechanical Locking
3D Custom Emblem re-engineered the part:
• Process Shift: We utilized Aluminum Extrusion. This produced a perfectly straight, rigid strip that maintains structural integrity over long spans.
• Mechanical Alignment: We engineered Dual Rear Studs into the profile. These fit into chassis holes with 0.1mm tolerance, securing the plate mechanically even if the server chassis reaches 80°C+.
The Result:
• Zero Distortion: The bezel sits perfectly flush with the server housing.
• Heat Immunity: Mechanical fixation eliminated adhesive failure risks.
https://concurrent-rt.com ， The design inspiration comes from the content of the official website
#3D Metal Nameplates & label customization
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Products details
Technical Specifications
| Parameter | Specification & Details |
| Product Type | Metal Nameplates System Emblem |
| Material | Aluminum 1050 (99.5% Purity) |
| Process | Diamond Cut (CD Pattern) + Anodizing |
| Vibration | SAE J1455: Compliant |
| Adhesive | 3M 468MP High-Performance Transfer Tape |
certification
FAQ: Sourcing Strategy (Low MOQ)
Engineering Q&A: Precision Fit
Q: How do you ensure fit on long server bezels?
A: For long components like server bezels, die-casting can cause warping. We utilize Aluminum Extrusion to ensure perfect straightness. We also incorporate Rear Studs for mechanical alignment, ensuring a tolerance of +/- 0.1mm.
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