The Challenge: The “Popping” Badge
A manufacturer of RV Tow Bars (similar to Blue Ox) experienced field failures where plates popped off steel arms due to road vibration.
The Solution: Physics & Chemistry
Mechanical: We implemented Secondary Radius Rolling to match the 2-inch tube diameter.
Chemical: We switched to high-shear 0.8mm PE Foam Tape. This allowed the badge to “float,” absorbing shock without breaking the bond.
The Result:
• Adhesion: Zero failures in 50,000 miles of road testing.
• Integration: Seamless look on tubular steel.
#3D Metal Nameplates & label customization | Tow Bar Hitch Nameplate
#WhatsApp: +8615867863626
Examples of different scenes
Products details
Technical Specifications
| Parameter | Specification & Details |
| Product Type | Tow Bar Hitch Nameplate |
| Geometry | Precision Curved (Radius = 50mm) |
| Adhesive | PE Foam Tape (Absorbs Road Shock) |
| Impact | Falling Ball Impact Resistant |
| UV Screen Printing (Outdoor Ink) |
certification
[Test Report] Snapshot of the quality specification
FAQ: Sourcing Strategy (Low MOQ)
Engineering Q&A: The Memory Effect
Q: Why do flat labels peel off?
A: Metal wants to stay flat. We use Secondary Curving—a rolling process that physically shapes the metal to the tube’s radius (e.g., R=50mm), eliminating stress on the adhesive.
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